News from the product management: Selecting a naXture actuator for your actuation task – Unlatching

We are continuing our blog series to support our customers in selecting our actuators and added a new application: “Unlatching”.

Application task “unlatching” explained – step by step – from the analysis to the verification of the selection in the force-velocity map.

Requirements for the work task

Actuation task:

A latch is to be opened.

  • With a force of 350N, a self-locking mechanism is disengaged and the mechanism is unlocked. The actuator then pushes the latch into an end position.
  • The total stroke of 15mm is divided into three parts:
    1. attaching the actuator to the mechanism (0.5mm),
    2. unlatching (4mm) and 3. pushing into the end position (10.5mm).
  • The total procedure should be completed in 1.5 seconds, with 0.5 seconds available for unlatching.

Requirements:

  • A force reserve is to be provided: 50% of the nominal force.
  • Safety state is “Normally Retracted“: in powerless state, the actuator automatically returns to the start position.

Analyses of the actuation task

1. Creating a force-path diagram

2. Setting up the requirement for the positioning time

3. Determining the load data:

  • Load: FApp = 350N
  • Stroke: 15mm
Operating point Stroke s [mm] Force F [N] Stroke Δs [mm] Time t [s]
100
20,500,5
31,22000,7
433501,8
54,501,50,5
615010,51,5

Calculation of the load data

4. Calculation of the mechanical work W[J]:

  • W = F * s
Work W [J]
W10,07
W20,63
W30,18
Summe0,88

During the unlatching process…

  • a mechanical work Wtotal of 0,88J is applied.
  • A mechanical power of aprox.  1,76W (0,88J/0,5s) is required.

Selecting the actuator

5. Determining the force FPmax to select the actuator

  • During unlatching, a work of 0.88 J is applied over a stroke of 4mm.
    For the first estimation of FPmax we can assume  0,88J/0,004m = 220N and a surcharge of 65% resulting in 363N.
  • Additionally, we can take into account the requirement for a force reserve of 50% of the nominal force: Fmax = 350N * 1,5 = 525N

The displayed „Best Match“ then results in:

FPmaxFmaxvPmaxvmaxHub
338,00675,0016,0032,0030

Downloading the technical information sheet

6. Download the technical information sheet of the actuator:

FPmaxFmaxvPmaxvmaxHub
338,00675,0016,0032,0030

Verification of the force-velocity map

7. Checking the requirements for the actuating speed:

  • A preloaded spring should be used to retract the actuator in the powerless state:
    FRe(s) = 10N + 3,334 N/mm*s
  • In order to determine the extension speed of the actuator at the respective operating points and thus the positioning times to be checked, the path-dependent restoring force FRe(s) must be superimposed.
  • From the force-velocity diagram of the technical information sheet, the positioning speeds can then be obtained and the positioning times calculated:
Operating pointStroke s [mm]Force F [N]Velocity v [mm/s]Stroke Δs [mm]Time Δt [s]Time abs. t [s]
101031,530
20,511,6731,450,50,020,02
31,221421,850,70,030,05
43371,714,381,80,160,21
54,52530,811,50,030,24
6156029,1610,50,360,6

8. In addition, the actuating speed at an additional load of 50% of the nominal force is to be checked – the procedure is in accordance with the previously prepared calculations:

Operating pointStroke s [mm]Force F [N]Velocity v [mm/s]Stroke Δs [mm]Time Δt [s]Time abs. t [s]
101031,530
20,511,6731,450,50,020,02
31,221421,850,70,030,05
43546,676,081,80,380,43
54,52530,811,50,030,46
6156029,1610,50,360,82

9. Verification of the requirements:

  • The actuator can provide the required forces:
    Both for the nominal force and with the required reserve of +50%.
  • The required actuating times for unlocking and extending to the end position can be confirmed.
    Even in the case of additional load, the operating velocity remains within the requirement.